Manufacturing Overview

Fine ginned cotton in standard bales received from Nida Textile Mills (Ginnery) in Kahama, is processed for further production of grey fabric.

The mill has a collection of 30,000 spindles, 800 rotors, 212 weaving units and operates machineries imported from Germany, Japan and China. Due to continual demand, it primarily supplies the grey fabric to Nida Textile Mills for production of made-ups.

There is an ongoing expansion in terms of machinery addition and up-gradation which will enable the company to service third-party demands for yarn and grey fabric.

Spinning

Spinning is the core activity through which textile production starts. Yarn is formed by twisting together the drawn out strands of fibres. Our factory has over 30,000 spindles and 800 rotors imported from Italy, Japan and China.

These units are capable of producing carded and slub yarns with a capacity of 300 tons per month of average yarn count in 100% cotton or P.C mix. The latest machinery is utilized in the blow room lines and auto cone machines to eliminate any possibility of contamination.

Spinning Machinery Overview

• Ring

  Marzoli F502 / EJM 178 (Italy) 30,000 Spindles

• Drawing

  Toyota Hara DX 8 & Toyota Hara D8LT (Japan)

• Autocone

  Murata 21 C and Murata 21 C QPRO (Japan)

• Carding

  Jengwe JWF 1203 (China)

Weaving

Weaving is a process where the fabric takes its shape. Here, two distinct sets of yarns or threads are interlaced at right angles to form a fabric. Our factory has advanced fabric weaving units consisting of 212 weaving machines with a monthly production capacity of approximately 2.2 Million meters. We have high-speed shuttle less weaving machines that operate at optimal rates to produce an endless variety of grey fabric. The facility is operated by skilled workers under the supervision of qualified professionals with an extensive experience in the textile industry. The resulting product, the grey fabric is then used for printing and made-ups.

Weaving Machinery

• Benninger Sectional Warping (Switzerland)

• Sizing Machine

• Sucker Mueller (Germany)

• Warp Tying Machine

• Knotex (Germany)

• Rewinding

• Murata (Japan)

• Weaving Looms

• Sulzer Shuttleless (Switzerland) TW11 – 390 CM
• Sulzer Shuttleless (Switzerland) PU – 390 CM
• Sulzer Shuttleless (Switzerland) PU – 330 CM
• Sulzer Shuttleless (Switzerland) PU – 280 CM